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采用標準化IO-Link接口實現(xiàn)雙向通訊是在工業(yè)物聯(lián)網(wǎng)時代獲取更多功能與服務的重要基礎。除了這一主要功能,IO-Link接口還可以輸出開關量信號,同時提供關于生產(chǎn)過程的各種重要數(shù)據(jù),從而提高系統(tǒng)的整體效率,并實現(xiàn)預防性維護。
提供更有價值的傳感器數(shù)據(jù)
借助各類重要數(shù)據(jù),用戶可以對與機器設備狀態(tài)相關的重要數(shù)據(jù)(如當前的設備溫度)進行分析,從而實現(xiàn)預測性維護和其他功能。此外,無需對控制器進行編程,即可輕松獲取傳感器提供的開關次數(shù)或運行時間等實時數(shù)據(jù)。由于過程透明度大大提升,設備故障和停機時間降低,同時維護計劃得以優(yōu)化。
帶IO-Link接口的AlphaProx新型電感式測距傳感器可為用戶提供過程數(shù)據(jù)和診斷數(shù)據(jù)的柱狀圖,從而使用戶能夠非常方便地對溫度或測量距離等數(shù)據(jù)進行檢查。除了用于預測性維護或故障傾向檢測,該系列傳感器還能確保生產(chǎn)過程安全、高效地完成核查或驗證。AlphaProx系列傳感器的主要功能是通過IO-Link數(shù)字接口提供測量數(shù)據(jù)和開關狀態(tài)信息。在短短0.6ms的周期時間內,即可獲取頻率、計數(shù)器測量值、開關狀態(tài)以及精度高達1微米的距離測量值。
豐富的調節(jié)選項——實現(xiàn)可靠的應用解決方案
帶IO-Link接口的堡盟傳感器擁有更多調節(jié)選項,可為具體任務提供解決方案。全新的U500和UR18系列超聲波傳感器便是一個很好的例子。通過IO-Link調節(jié)數(shù)據(jù)過濾功能,可確保速度和測量信號穩(wěn)定性之間平衡。例如,散裝物料的檢測信號可以被嚴格地過濾掉,從而降低噪音干擾,并實現(xiàn)穩(wěn)定的測量結果。同時,參數(shù)化PLC/服務器功能也極為重要:通過存儲傳感器設置,可使傳感器的更換更加省時、簡單。在持續(xù)生產(chǎn)期間,也可采用控制器、智能手機或平板電腦直接地對傳感器進行重新配置,非常方便。因此,這不僅能讓用戶在進行格式更改或工藝調整時擁有*的靈活性,同時還能確保高的設備利用率。